Product Name: on-Line Vision Inspection System for Defect of Shampoo Bottle Label Model NO.: KENO-IM101 Packaging: Bottles Packaging Material: Bottle Classification: on-Line Vision Inspection System for Defect Driven Type: Electric Type: on-Line Vision Inspection System for Defect Application: Cosmetics, Drinks, Skin Care Products, Hair Care Products, Oil, Vegetable, Fruit, Dairy Products Automatic Grade: Automatic Color: White MOQ: 1 Set Warranty: 1 Year Terms of Payment: 50% T/T in Advance, The Rest 50% Will Be Finished Trademark: KENO Transport Package: Wooden Case Specification: 1500x800X1450mm Origin: Shanghai China Product Description Product Description1.Vision System introductionMachine vision is a system that uses machines instead of human eyes. Analysis the images through cameras automatically, discover the difference and exceed the setting tolerance range, then judge as unqualified product to reject it accurately.2.System backgroundThere are kinds of quality problems in the labeling process, such as no label, wrinkle, tilt deviation. Labels are an important part of every product, a symbol of the product. Customers will know the product through the label. Quality defects not only affect the appearance of the packaging, but also reduce the competitiveness of the product in the market.3.The details of On-line inspection systemThis series On-line vision inspection system, applicable to the quality inspection for labeling process. This system is customized according to detail requirement.3.1 System compositionInspection StationSeparation structureThe inspection station is installed on the conveyor line, and the control cabinet is placed nearby.System CompositionA:Inspection stationThe light source, the lens, the camera, acquisition card, The host computer, software and displayB:Rejecting deviceElectric control, mechanical device3.2.System solutions3.2.1 Inspection requirementsSet 2 stationsShampoo bottle label defectA:The front label*No label*Wrinkle*Tilt deviationB:The back label*No label*Wrinkle*Read the Bar code, compare the code information, check the obvious dirty.3.2.2 Prerequisites for inspectionPrerequisites for inspectionConsidering the shampoo bottle is easy to fall down,it is not suitable to increase new conveyor belt,the inspection station will be installed on the conveyor belt behind the labeling machine.Speed120 bottles/minuteBottle sizeRectangular plastic bottle Height 180mm, Width 40mmXL85mmConveyor height850mmDefect CategoryDetection solutionDetection solution*No label*Wrinkle*Tilt deviationNo label is easy to detect.A:Judging the wrinkle through the printed pattern is deformed or not.B:Judging tilt deviation through the distance between the printed pattern and the edgeNo label 100%A:Wrinkle detection precision is long edge or short edge shortening bigger than or equal to 1mmB:The tilt deviation detection precision is the label paper deviation more than or equal to 1mm relative to the edge of the bottle.*Read the Bar code, compare the code information, check the obvious dirty.Find the code, then read the Bar code, compare the code information, check the obvious dirty.The detection precision for the unreadable code or the code with wrong information is 100%.The detection precision of dirty on the bar code is bigger than or equal to 2 square millimeters.Note:A:Dirt color cannot be effectively detected if it is similar to the background color.B:The project detection deviation needs to be accurate, and need to locate the bottle body and label paper position, so the bottle body positioning need to be very accurate, to make sure that the consistency of bottle in the position and direction during over-detection.C:The project requires a large field of view,and it needs a high-resolutioncamera..(More than 5 million pixels)System advantageReplacing the inspection personal with the In-line inspection equipment, to monitor production process in time, to improve production efficiency and production process, possible to work 24 hours every day. Higher accuracy, faster speed and stable operation. Invest for the system one-time, greatly reduce the operator and management cost.Customizing software according to each product and detailed requirements, improve the accuracy and convenience.Main part listVision inspection system main parts list(one set)NoNameModelQuantityBrand/Origin1Detection camera2500-20gm2Basler/Germany2Detection lens8mm2Vst/Japan3Light sourceD3302China4Light controllerDP1024-42China5Industrial computerIPC-610L1Advantech/Taiwan6Display17 Inches1Advantech/Taiwan7Data acquisition card4 ports3Intel/USA8Serial output cardDPIO4-41China9Encoder2000 pulses1Banner/USA10Solenoid valve1Festo/Germany11Cylinder1Festo/Germany12Power transformerBK10001DELIXI/China13Power supply moduleDC 24V1MV/Taiwan14Power supply moduleDC 12V1MV/Taiwan15Trigger sensorQS182Banner/USA16Wireless receiver1TP-link17Control cabinet1China18Collection station1ChinaPacking & DeliveryPackagingSize1500 (L) * 800 (W) * 1450 (H)mmWeight380kgPackaging DetailsThe normal package is wooden box(Size: L*W*H).