Product Name: OEM Large Carbon Steel Castings Supply Model NO.: Castings Supply Certification: ISO 9001:2008, Ts16949/ISO14001/TUV Standard: ASTM. AISI. DIN. BS. JIS. NF. as. AAR Machining Tolerance: +/-0.01mm Surface Roughness: Ra12.5 Surface Preparation: Shot Blasting+Painting Material: Carbon Steel Application: Railway Molding Technics: Gravity Casting Process: Lost Wax Investment Casting+CNC Machined Casting Method: Lost Wax Investment Casting Heat Treatment: Quench and Temper by 2 Set Mesh Belt Furnaces Machining Facility: 30 Machining Centers+50 Nc Machines Inspection: Mt/Ut/Rt/100% Visual+100% Gage/CMM Dimensions: OEM Customized/Customer's Drawing Trademark: LX Transport Package: Plywood Case or Iron Pallet Packing Specification: steering-knuckle-of-forklift Origin: Ningbo, Zhejiang, China Product Description OEM/ODM Large Carbon Steel Castings Supply1. Company Profile:Specializing in the manufacturing of lost wax investment castings and machined partsin carbon steel and alloy steel, our company is alarge-scale professional investment casting foundry with powerful machining capabilitiesin China. It consists of 2major facilities, both steel casting foundry and CNC machining factory which enable us to supplyprecision castings partswith annual capacity of over 20, 000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.Our company was established in 1993,it covers a total area of about 40,000 square meters and has about 400 employees.The headquartersis locatedin the famous industrial town Yinzhou, Ningbo in China.It is very convenient to be reached with an advantageous geographic position; It is located about 40kilometers away from the Bei-lun Port which is the second biggest port in China, and about 25kilometers away from the Lishe International Airport. The castingbaseis located in Fenghua, Ningbo, adistance of 20kilometers away from the Headquarters. the foundry is equipped withseveral typesof energy-saving & environmentally-friendly production linesincludingautomatic or semi-automatic production lines of key processes:wax making, shell making,pouring,heattreatment.The machining factory is locatedin headquarters andis fully equipped withcomplete and advanced CNC machining equipmentincluding 30 vertical and horizontal machining centers, and morethan 30 CNC machines and 50 other machining equipments.,the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit. In addition to the casting, forging and machining, it also has the facility to machine various profiles. Our company also has a lot ofadvanced inspection equipment, including Spectrometer, metallographic Microscope, Tension Tester, Low Temperature Tester, X-ray Tester, MPT, UT, CMM, Video Measurement Machine and so on.With these advanced facilities & instruments, we are able to supply the high qualitycastingsto our customers, and make products meeting comprehensiveinspection requirements on chemical composition, mechanical properties,non-destructive testing and high precise dimensional inspections.Our products cover awide range of industries including train&Railway, automobile&Truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on. We are capable to produce products according to customers' drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5, 000 kinds of different products have been developed and produced by us. We are familiar with the materialstandards of many countries, such as Chinese GB, American ASTM, AISI, German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR )and other industrial standards.2. History:Since 19921992Ningbo Yinzhou Longxing Machinery Manufacturing Factory was established. Mainly engaged in machining.1999Renovation investment casting production lines in Longxing, production of precision casting, production capacity of 5000 tons.2001Obtained ISO9001: 2000 certificate.2003Products began to export.2005Ningbo Fenghua Huawei investment casting Co., Ltd was established.2007Cooperating with Bombardier, first the OEM railway customer abroad.2008All casting production line moved to Huawei, supply capacity of 15000 tons.Cooperating with Hyundai motor company in North America, the first OEM automobile customer abroad.2009Ningbo Qianhao metal product Co., Ltd was established. Mainly engaged in machining and import &export business.2011Obtained TS16949: 2009&ISO14001: 2004 certificate.2012Cooperating with Doosan in Korea, first the OEM construction machinery customer abroad.2013Huawei expanded production capacity ,supply capacity of 20000 tons.2014Establishing ERP production management system, implementation of 5S management.2015-2017Building production lines of automatic or semi-automatic wax and shell making ,pouring process in Huawei .More advanced environmental protection devices have been adapted.3. Overview of Factory---Huawei Investment CastingEstablished in 2005, plant area covers more than 20,000square meters, with more than 240employees.Using advanced lost wax investment casting process, equipped with several modern types of energy-saving &environmentally-friendly production lines,includingautomated or semi-automatic production lines of key processes: wax making, shell making, pouring, heat treatment.Annual supplycapacity is 20, 000 tons.4. Overview of Factory---Qianhao Machining(predecessor is Longxing machinery )Established in 1993, plant area covers 20,000square meters, with about160 employees.Equipped with complete advanced CNC machining equipments, including more than 30vertical and horizontal centers, and more than 30 CNC machines and 50 other machining equipments.The machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit. In addition to the casting, forging and machining, it also has the facility to machine various profiles.5. Our Mission:Create the Morevalue for Customers, Contribute for Equipment Manufacturing in the World.6. Our Values:Moving with the TimesPioneering and InnovationHarmony and Win-WinStriving for Excellence7. Human Resources:Working Style: Sincere pragmatic, Persistent effort, Teamwork, Struggle&TranscendEmployee Image: Elegant style, Polite and courteous, Warmly and humble, Be neither Arrogance nor Inferiority, Preciseness and Professional.Human resourcesCasting Engineers5Material Engineers2Heat Treatment Engineers11Machining Engineers5Professional Technician8QA40Production Managers36Administrative Administrator32Sales &Customer Service Staffs16Direct Labor260 Total: 4058. Annual Turnover:Expected Target: Up to 2020, annual turnover exceeds 60 million dollarsAnnual turnover(Unit: Million Dollars)2005$ 7.4m2006$ 9.0m2007$ 12.6m2008$ 16.0m2009$ 10.7m2010$ 15.5m2011$ 18.4m2012$ 17.6m2013$ 26.9m2014$ 32.6m2015$ 34.1m2016$ 36.6m2017$40.1m9. Product Descripition:Casting ProcessWater glass process of lost wax investment castingMaterialCarbon steel, alloy steel,stainless steelCasting dimension toleranceCT7-CT8Casting surface roughnessRa 12.5umCasting weight range0.1-100kgSizeMax linear size: 1200mm, Max diameter size: 600mmMachining PrecisionPositioning accuracy 0.008mm, Rep. Position. Accuracy 0.006mmMachining surface roughnessRa0.8~6.3umMax Travel Of Spindle1800mmx850mmx700mmMax Turning Diameter1000mmMaterial standardGB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR...Applicable Fields For Our Product:Train &railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.10. Product Profile:1. Marterial percentageAlloy steel: 45%Carbon steel: 35%Stainless steel: 10%Iron: 10%2. Casting weight percentage0.1-5kg: 40%5-20kg: 30%20-40kg: 20%Above 40kg: 10%3. Industry percentageComponents for train &railway: 20%Components for automobile &truck: 35%Components for construction machinery &forklift: 25%Components for agricultural machinery: 10%Other machinery compponents: 10%4. Globa market shareUnited States: 30%Europe: 35%Japan& Korea: 15%Domestic market: 15%Other: 5%5. SupplycapacityProduction Capacity: 20, 000 tons /yearThe Current Production Output: 15, 000 tons /yearOpen Capacity Percentage: 25%11. Manufacturing Process:Process design⇒ Tooling making ⇒Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒Grinding ⇒Pack& transport ⇒Final inspection ⇒Machining ⇒Heat treatment12. Major Machining Equipment List:Machining CapabilitiesThree-Axis turning centre: 1Four-Axis Vertical Machine Center: 28Four-Axis Horizontal Machine Center: 1CNC Milling Machine: 6Vertical Lifting Milling Machine: 4Universal Milling Machine: 2Plane Milling Machine: 2Fase Milling Machine: 3CNC Lathe Machine: 27Oblique Guide CNC Lathe Machine: 2Engine Lathe Machine: 6Special Lathe: 5Radial Drilling Machine: 4CNCPorous Drilling Machine: 6CNC SpacialDrilling Machine: 2Cylindrical Drilling Machine: 1113. Key Testing Equipments:1. Direct-Reading Spectrometer12.3D Scanner2. Non-contact infrared thermometer13. Coordinate Measuring Machine3. metallographic Microscope14. Surface Roughness Tester4. Tension Tester15. Ultrasonic Testing Machine(HS600)5. Low Temperature Chamber For Impact Specimen16. Coating thickness gauge6. Impact Test Machine17. Portable Magnetic Particle Tester7. Magnetic Particle Testing Machine18. Portable Hardness Tester8. Ultrasonic Testing Machine19. Hardness Test Machine9. X-ray tester20. Rockwell Hardness Test Machine10. Surface Roughness Tester21. Contact infrared thermometer11. Video Measurement Machine14. We provide various test facilities as mentioned under:1. Chemical analysis2. Tensile strength3. Elongation rate4. Shrinkage rate5. Impact test6. Harness test7. metallography8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)9. Surface roughness test10. CMM test11.3D scanner15. APQP and Inspection Report:APQP-CastingProcess Flow DiagramsControl PlanProcess FMEACasting Process InstructionSolidification Simulation ReportHeat Treatment Work InstructionCasting Final Quality Control WIVisual Inspection VI For Surface IrregularitiesAPQP-MachiningProcess Flow DiagramsControl PlanProcess FMEAMachining Process InstructionGauge List And Validation PlanFinal Quality Control WIInspection Report-CastingMaterial Test Report(A)Material Test Report(B)Magnetic Particle Inspection ReportUltrasonic Examination ReportRadiographic Test ReportDestructive Test ReportCoating Test ReportVisual Inspection ReportCasting Inspection ReportInspection Report-MachiningDimensional Inspection Report(A)Dimensional Inspection Report(B)CMM ReportOther Quality documentPPAP ChecklistMeasurement System Analysis StudyProcess Capability StudiesCorrective Action Report(8D)Packaging Instruction16. Competition Advantages:Advantages 1: High Engineeringand Technical CapabilityAn industry'sseniorengineering technical team, with special skills and rich experience in product design, casting, heat treating and machining fields.based on customer needs, in the beginning of product development, offer asolution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the morevalue for the customers.Special Techniques Enable LonGXING to Be Competent with ThoseDifficultiesat Wax Injection &Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.Use casting simulation analysis system software , try our bestto ensure thesuccessof the one-time trial sample.Advantages 2: Advanced Inspection Equipment &Strong QualityAssurance CapacityOur testing equipments are not only advancedin the industry, and also has avery complete range, they arehardwareguarantee to ensure us continue to provide high-quality products for our customers.Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which issoftwareguarantee of the quality.IQC, IPQC and FQC quality management team tocontrolthe whole production process, effectively prevent the generation of unqualified product.Our casting'PPM≤7500 Machining 'PPM ≤1200.We stickto the quality management philosophy that "Starting from the customer needs and ending with their satisfaction, focusing on customer demands andexceedingtheir expectations".Advantages3: Good Customer ServiceLonGXING can provide customers with good service, our staff have abundant commercialexperience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.Quotation, Quality Complaints and Email Response can usually be quickly and efficientlyfeedback within 48 hours.We have carried out an information-based management which is driven by anERPand PMC system, to ensure on time delivery rate: 95%Advantages 4: Powerful Deep-processing AbilityIt is ourcore competitive ability in the industryMachining capability as the same as casting, the machining facility is fully independent from the casting foundry and has anindependentmanagement team and tailored business model to suit.Enterprisehas completed atransformation and upgraded to adeep-processing manufacturer withexpandedproduction capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.High technical content in machining, and casting with sheet metal, welding, assembling,we havethe morecompetitive advantage, it is thevery goodchoice for you.17. 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