Product Name: Densen Customized General Mechanical metal Components Model NO.: OEM Trademark: customized Transport Package: Customized Specification: OEM Origin: China (Mainland) Product Description Densen Customized General Mechanical metal ComponentsWe have professionals to solve your questions, please contact us directly!Since 2000, New densen has consistently provided high-quality mechanical engineering design services. We offer new solutions and a fresh perspective, and since we work with such a diverse client base, we develop innovative hybrid solutions by adapting ideas from one industry to another. Our Industry ExperienceInvestment CastingTooling and fixture designCasting modeling and detailingNew process developmentShrink and prototyping modificationsInspection, assembly, and machining fixturesCustom application fixtures, jigs, and machinesCAD ServiceData migration, conversion, and clean-upDesign tool development2-D to 3-D transitionModeling, drafting, documentation for designingProduct DevelopmentFrom concept sketches to working modelDesigned for manufacturing, assembly, the real worldSourcing for productionNew Product DevelopmentOur team will work with you throughout the whole process of New Product Development to reduce risks and help your investment. We are very client focused, open, honest and direct in our advice, because we want you to achieve success so that you return again to work with us.You can expect from us a complete product development service that is highly flexible to suit our client's requirements. We can work with you at any stage of your development process, either from start to finish, or just specific portions you may need extra help with your projects. based on your choice, we will always advise to ensure things go well.We have skilled design team members, and their experience can help our clients to significantly increase product demand and reduce their costs.Per our client's request, we can suggest and work with a wide range of the manufacturers that we have a close business relationships with, which are keeping us up to date with best manufacturing practices, so our clients can gain advantage over their competitors on cosmetic appearance, functionality and often prices too.Concept DesignOur engineers and designers take a detailed approach to design projects at the conceptual stage to fully understand all the requirements of the end user, but also the commercial requirements of the client. We are using the input from the client's marketing people to establish the demographic and psychographic characteristics of the user and identify areas of commercial opportunity. Our clients usually get multiple concepts for their new projects, and make the final decision about which one fits best their plans.Our experienced and talented team rapidly brainstorms ideas, generates 2D sketches or slideshow presentations for the customer's review in the earliest stage of a project. Early discussions ensure that valuable time is saved by driving the projects on the best path, and both our team and the client's team remain focused on the development of the right ideas. We create basic 3D models for validating the initial ideas and evaluate aesthetic qualities, that customer may use for making a final direction for the project. The preliminary documents are being created using cutting edge virtual prototyping tools for visualizing concepts, create high quality rendering and presentations, and in some cases when the customer requests, producing physical appearance models (rapid prototypes such SLA, FDM, cast urethane, etc.) allowing our clients to do testing before going to production.Sheet metal Part DesignThe sheet metal industry has gone through many changes for years, including important automation changes in the area of punching, shearing and nesting processes for sheet metal components.Our team is fully aware of sheet metal manufacturing techniques and design having in mind all the latest processes. We create 3D sheet metal components and assemblies then generate the 2D detailed drawings, including notes, tolerances and any other information requested by our customers, in folded or unfolded presentations.We have the thorough knowledge, experience and capabilities required to meet and exceed your expectations, in the area of simple to complex sheet metal designs. Design intent is a very important aspect and is likely to change from project to project, sometimes even within the same project over time. Our approach is spending a few moments before starting a design and modeling session, to figure out what the likely future of the part will be, and then optimizing the design based on the overall knowledge about the part and/or assembly, providing the ultimate solution for sheet metal design.Mechanical Part DesignOur mechanical design team is utilizing the new product development knowledge and experience gained in different industries to work on projects in totally unrelated sectors.Customers benefit from the rapid introduction of this knowledge for improving their products or processes and develop increased gains from their design investment. We design mechanical parts with an intuitive and flexible user interface, from sketching parts in an assembly context to iterative detailed part design, for parts of various complexities, from simple to advanced and complex geometries.We can either create the complete mechanical part design for your new product, or make modifications and improvements to your existing mechanical design.Our combination of experienced engineers, designers and design tools allows Pro Design Services to deliver you a mechanical design that is optimized for functionality and manufacturing.Casting Part DesignDie casting is a process for producing metal parts by forcing molten metal under high pressure into reusable steel molds, similar to the plastic injection molding. The molds are being called dies, and these can be designed to produce complex shapes with high accuracy and repeatability, and the parts can have smooth or textured surfaces.Designing and developing a product for die casting is similar to any other manufacturing process. The die casting process offers some important product advantages and cost reductions that require a different approach to product development. Die cast parts are usually being fabricated when there is a high volume, due to the fact that tooling is expensive.When designing new die cast parts, our designers and engineers are disassociating the design constrains from traditional materials and processes, thinking function before traditional form, keeping in mind that performance must be sufficient, not equal, and matching the materials properties to performance specifications.Our team pays close attention to parts weight reduction, die cast parts shrinkage, adding enough ribs and sufficient draft, cross section uniformity, eliminating sliders wherever possible, choosing the right parting lines and ejector pins area, and other important details for optimizing the die cast design.Reverse EngineeringReverse engineering is the process of duplication of an existing part by capturing the component's physical dimensions, features, and material properties, and involves acquiring three-dimensional position data in the point cloud, usually using laser scanners.There are lots of reasons a company needs reverse engineering such lost documentation, analyzing an existing product for improving it, to modernize manufacturing processes, to design a new part to fit to a legacy part, academic and learning purposes, competitive technical intelligence, and much more.Reverse engineering has become a viable method to bring existing physical geometry into digital products, creating 3D computer models of these existing physical parts for use in 3D CAD, CAM, and other software.Our team can create high quality 3D CAD models from such point cloud data, creating parametric surfaces and solids which the customers can use in their design.Declaration:Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.Company InformationShenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:1. Trusted supplier of steel, iron & non-ferrous components;2. Extensive documented quality program in place.3. Castings, forgings, stampings, machining, welding & fabrication services.4. 9 related factories, over 50 joint-venture sub-contractors.5. 25+ years of manufacturing experiences, 10+ years of exporting experience6. 100% of products sold to overseas customers.7. 50% of customer base is forturne 500 companies.Densen Group Architecture:Processing supportCasting Service:Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.Forging Service:Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.Stamping Service:Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.Welding & Fabrication Service: Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through weldingNew Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.Machining Service: Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.3rd Party Inspection:New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.Contact us