Product Name: 500kg per hour date palm syrup processing plant with juice and liquid syrup processing Model NO.: BY-5D Automatic Grade: Semi-Automatic Power Source: Electric Certification: ISO9001 Customized: Customized Application: Fruit Processing Material: Natural Ingredients Material: SUS304/316L Control Type: Automatic Certificate: ISO9001:2008/HACCP/GMP Brand: Beyond Condition: New Voltage: 380V Power(W): 200kw Warranty: 2 Years Energy Consumption: Low Consumption Effeciency: High Effeciency Trademark: Beyond Transport Package: Wood Package and framework Specification: ISO9001: 2008/HACCP/GMP Origin: China HS Code: 8438600000 Product Description 500kg per hour date palm syrup processing plant with juice and liquid syrup processingDescriptions of date juice production line1. Raw material: you can use fresh date fruit or dry date fruit.2. End product: concentrate fruit juice, pure date fruit juice, date pulp, date syrup, date paste etc.3. Working capacity: 5T/H4. Package: aseptic filling, plastic bag filling etc.5. Our service: we are specialized in design date fruit processing line turnkey project, we have experienced engineer design turnkey project proposal to you. We have own factory manufacturing all necessary equipment to you except filling machine and downstream package machine, for filling machine and downstream package machine, we have partner who can work with you. We can dispatch engineer to your factory site for guide installation and commissioning for you.Photos of date juice productionlineRaw materialFresh dateEnd productTransparent juice, cloudy juice, NFC and concentrated juice, cider and cider vinegar etc.Processing capacity5T/HOutput percentage60-75%Solid content in NFC10-12brixConcentrated juice content65-72brixEnd packageAseptic bag/gable top box/PET bottleNo.Flow No.NameSizeMain technical parameter1the first stage for concentrated dates syrup(A,B,D,E system)2Washing & Pulping system3A-1Bubble spraying washing machine500kg/HSUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm4A-2Slope type spiral precooking machine500kg/HSUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date5Temperature control systemSpirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.6Flowmeter2T/HSUS304, pointer-type7A-3Stone washer2T/HSUS304 support, with ABB motor8A-4Screw pump2T/HThe material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation9A-5Single stage pulping machine2T/HSUS304, rotary speed 960rpm,screen hole diameter 1.0mm,10A-6Buffer tank300LSUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material11A-7Screw pump2T/HThe material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation12A-8Tubular cooler2T/HSUS304, tubular type, tower water cooling13A-8Pulping platformcarbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm15BFilteration and clarification system16B-1Storage tank2000LSUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom17B-2Centrifugal pump3T/HSUS304, lift 24m, mechanical seal18B-3Decanter2T/HCounter-current type, drum max speed:3600 r/min19B-4Receiving vat500LSUS304, single layer, CIP spraying ball, adjustable legs20B-5Centrifugal pump3T/HSUS304, lift 24m, mechanical seal21B-6Storage tank2000LSUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom22B-7Centrifugal pump5T/HSUS304, lift 36m, mechanical seal23B-8Inorganic membrane Micro filter1T/HSUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump25CConcentrate system26C-1Storage tank2000LSUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom27C-2Centrifugal pump3T/HSUS304, lift 24m, mechanical seal28C-3Double effect falling film concentrator1.5T/HProduct contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream29C-4Tubular cooler0.5T/HSUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time30C-5Storage tank2000LSUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom31C-6Rotary pump1T/HThe material contact part is SUS304, 0.6MPa, ftrequency conversion33DCIP UNIT34DSemi-automatic CIP system3×1TThree tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.37the second stage(dates clear juice system)38 E. Filteration and clarification system39E-1-2,3Enzyme tank for clear juice2000LSUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom40E-4 Enzyme Circulation tankV=5000LSUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder41E-5The cleaning tankV=5000LSUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder42E-6Membrane filtration unit1T/HSUS304, aperture: 0.01 μ m; with cleaning device, automatic control43E-7Storage tank2000LSUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom44E-8Centrifugal pump5T/HSUS304, lift 36m, mechanical seal45RCIP return pump20T/HSUS316L stainless steel, pump lift is 24 meters, mechanical seal47F . Dates clear juice: decoloration unit48F-1Resin decolorizing tankSUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin49F-2Resin regeneration tank2000LSUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter50F-3Acid tank1000LSUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter51F-4Alkali tank1000LSUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter52F-5Centrifugal pump10T/HSUS316L, lift 36m, machinery seal53F-6Operating platformSUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm54F-7Twin piping filter2T/HSUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh58Gdate vinegar fermetation system59G-1Plate sterilizer1T/HFull automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system60G-2Dates alcohol fermentation tank8000LSUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.61Temperature sensorPT100SUS304, 4-20mA signal output, tail length 100mm62G-3Centrifugal pump3T/HMaterial is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor63G-4Plate and frame filter3T/Hplate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²64G-5Date vinegar fermentation tank8000LSUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union65Temperature sensorPT100SUS304, 4-20mA signal output, tail length 100mm66PH-instrument4-20mA signal output67Dissolved oxygen detector4-20mA signal output68G-6Centrifugal pump3T/HMaterial is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor69G-7Plate and frame filter3T/Hplate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²